Optimize Production & Inventory
with an Integrated MRP Solution​

How Zahir Manufacturing Optimizes Your Production

Accurate Planning

Materials ready before production needs them

Smart Inventory

Keep what you need, when you need it

Transparent Operations

End-to-end visibility of your
production flow.

Product Continuity

No more downtime from missing components

Seamless Scheduling

Plan, produce, and deliver on time

Resource Utilization

Get the best out of your
machines and people

Demand Intelligence

Predict, plan, and prepare
with confidence.

Strategic Insights

Smarter data, sharper business moves.

Zahir Manufacturing Features
That Optimize Your Production

Production Phase Management

Zahir ERP supports multi-phase production in line with the nature of the modern manufacturing industry. Each product can have different production phases, for example:

Preparation

Mixing

Assembly

Finishing

Quality Control

Packaging

Management can identify bottlenecks, delays, and efficiency issues at every stage of production, not just in the final product.

Production Formula / Recipe

For industries that require precise ingredient composition (FMCG, food, chemicals, pharmaceuticals), Zahir ERP provides production formulas. This feature allows you to:

Determining the amount of raw materials per batch

Formula adjustments based on yield, waste, or shrinkage

Control of quality consistency across production batches

Maintaining consistent product quality while controlling raw material costs.

BOM – Bill of Materials (Multi-Level BOM)

Zahir ERP supports multi-level BOMs for products with complex structures. A single BOM can include:

Main raw materials

Sub-assembly

Supporting components

Waste allowance

No more miscalculations of materials, running out of stock in the middle of production, or unnecessary overstock.

Production Plan

The Production Plan in Zahir ERP serves as a hub for demand- and capacity-based production planning. The Production Plan takes into account:

Sales Forecast

Sales order

Machine capacity & labor

Material Availability (MRP)

Production is based on market demand, not just manual estimates.

Work Order

Each Production Plan will be broken down into a controlled Work Order (WO). A Work Order includes:

Products & Production Volume

BOM & formulas used

Production phase

Machines & operators

Production timeline

The WO serves as the official control document for the shop floor and forms the basis for recording actual production. Production is more organized, measurable, and easier to audit.

Progress by Phase

Zahir ERP allows you to monitor production progress by phase, rather than just whether a task is complete or not. Management can view:

Which phase has been completed?

Current phase

Delayed phase

Estimated production completion date

Decisions can be made more quickly when production delays or obstacles arise.

Machine Management

Zahir ERP provides production machine master data as part of production planning and execution. The following information can be recorded for each machine:

Production capacity

Machine location

Hours of operation

Active/Inactive Status

Avoiding schedule conflicts between machines and improving production asset utilization.

Operator Management

Each production operator is registered as an official resource in the system. Operator data includes:

Skills / Role

Work shifts

Production Involvement History

Productivity per operator

Production performance evaluations are objective and data-driven.

Operator Scheduling

Zahir ERP supports the scheduling of production operators to align with the production plan. The system helps:

Avoiding workforce overload

Adjusting shifts to match production capacity

Linking the operator schedule to the machines & work orders

Production runs smoothly without relying on any specific individual.

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